5200 Automation Controller

The 5200 series is a controller with advanced web enabled control with an embedded web server. It is suitable for small machine control. It has web based remote monitoring, web based HMI, data-logging, email notification, simple motion control.  The unit can be configured to have up to 48 I/O and up to 6 axes of motion (not mutually inclusive)

They are programmed with CTC’s QuickstepTM programming language or using  ‘C’.

Features

System Resources

  • CPU: high-speed 32-bit RISC processor
  • In addition to the main CPU, most 5200 modules feature additional on-board processors.
  • Industrial real-time deterministic OS
  • Real-time clock: automate SNTP network synchronization

 User Memory

  • Flash file system: 1 MB; non-volatile program and data storage
  • Non-volatile RAM drive: 1.5 MB
  • Expandable with optional memory cards to 16 MB

 Active Program Resources

  • 4,500 non-volatile registers
  • 32,768-element data table
  • 84 simultaneous tasks

Encoder and High Speed Counters

  • Quadrature encoder input (6 MHz)
  • Dual high speed counters (6 MHz)

Analog I/O  (max 48 channels)*

  • Voltage, current and thermocouple
  • PID loop control

Digital I/O  (max 48 channels)*

  • Hardware counters 10 KHz/channel
  • Supports 16 PLS outputs. Actuation rate < 1 msec
  • Optional quadrature encoder input with 32-bit counter and 2 high-speed (1 μsecond response) registration inputs

Motion Control

Stepper

  • Velocity range: 0 – 1 M steps/sec
  • Accuracy: ±1 step

Servo

  • Position loop rate: 500 μsec/axis
  • Velocity range: 0 – 6 Mcounts/sec
  • Accuracy: ±1 count

Serial Communications

  • Two serial COM ports (115 Kbaud)
  • RS-232 (standard)
  • RS-485 (optional)
  • Supports wired and wireless networking
  • Modbus master/slave (ASCII or RTU)

 Ethernet Communications

  •  10/100 baseT Ethernet full duplex with DMA and flow control
  • Supports wired and wireless networking
  • UDP, TCP/IP, HTTP
  • ARP, ICMP
  • Modbus master/slave (RTU)
  • FTP file server
  • Telnet server
  • HTTP server
  • Raw socket support
  • SNTP time synchronization
  • DHCP support

Web Server

  • Monitor and control devices via standard browser
  • Built-in web pages allow controller to be fully configured and monitored with only a standard web browser
  • Supports standard HTTP and XML interface

HMI Integration

  •     Fully integrated Ethernet support for CTC’s iPanel™ touchscreens
  •     Serial support for other touchscreens

Data Logging

  • Local data logging to internal non-volatile RAM disk
  • Automatic integration with CTC’s CTLog software
  • Standard memory stores 384,000 values; expandable to 3 million values

 Environmental

  • Operating temperature: 0 – 50°C (horizontal installation)
  • Storage temperature: -40 – 85°C
  • Relative humidity: 5 – 95% non-condensing

*Maximums are per controller and are not necessarily mutually inclusive.

5200 Series Controllers

5200 Automation Controller